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MF100 and MF101 SERIES SIMULATOR
Stacked Valve Module option -
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Stacked valves are commonly used in both industrial and mobile hydraulic systems. They are essentially “towers” which house the control circuits for cylinders and motors.
The MF100-SVM stacked valve module (standard) will aid instructors in teaching students the following:
| 1. |
Correct safety practices when working on and around stacked valve assemblies. |
| 2. |
Advantages and disadvantages of “stacking” valves. |
| 3. |
How to properly assemble a stacked valve assembly. |
| 4. |
Why it is critical to maintain correct stacking order in a stacked valve assembly. |
| 5. |
Correct bolt torques and tightening sequences for D03, D05, D07, D08, and D10 valves. |
| 6. |
How to interpret the ISO/ANSI symbols for a stacked valve assembly. |
| 7. |
How to read and understand the hydraulic schematic for a typical stacked valve assembly. |
| 8. |
How to set a pressure relief valve when it is integrated in a stacked valve assembly. |
| 9. |
How to set actuator port relief valves in a stacked valve assembly. |
| 10. |
How to set flow control valves in a stacked valve assembly. |
| 11. |
How to replace O-rings in a stacked valve assembly. |
In addition to having the identical functionality as the MF100-SVM, the MF100-SVM-TS is equipped with an impressive troubleshooting package.
Over 99% of maintenance technicians find it difficult or near impossible to pin-point a potential leakage path in a stacked valve assembly.
This usually leaves them with no other option than to discard the entire assembly and start over with a “clean sheet!” This practice is frustrating, time-consuming, and extraordinarily expensive.
The MF100-SVM-TS is designed to teach students how to pinpoint a potential leakage path inside a “stack” in a matter of minutes using the pressure/leak technique - with the power-unit safely locked out!
The MF100-SVM-TS stacked valve module (with diagnostics package) will aid instructors in teaching students how to:
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Test for leakage between the spool and bore in cases where an actuator (cylinder or motor) is drifting. |
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Test for leakage between the spool and bore in cases where a motor circuit is losing power and overheating when the directional control valve is activated. |
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Isolate a leakage problem to determine if its source is between the spool and bore and/or one or more of the circuit modules. |
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Test for excessive leakage across the integral main pressure relief valve. |
The MF100-SVM and MF100-SVM-TS modules are equipped with the following components:
| 1. |
Sub-plate 03 size. |
| 2. |
Pressure relief valve in a circuit module configuration. |
| 3. |
Cylinder port relief valve (adjustable) in a circuit module configuration. |
| 4. |
Dual, adjustable one-way flow control valves in a circuit module configuration. |
| 5. |
Dual pilot-operated check valves in a circuit module configuration. |
| 6. |
Directional control valve - 3-position, 4-way, solenoid-operated, spring-centered, open-center, solenoid. |
| 7. |
All connections are with “zero-leak” flat-face quick-connect/disconnect valves. Connections are compatible with all connections on the MF 100 series simulators. |
| 8. |
Convenient, integrated spare O-ring holder. |
| 9. |
*Five (5) troubleshooting “fault” switches. |
| 10. |
*24VDC cord with plug-in receptacle. |
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*Power ON/OFF light (illuminated when power is on). |
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*Troubleshooting (-TS) model only. |
Contact the FPTI™ for a no-obligation proposal,
toll free - 1-888-222-3421
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